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Journal of Virology, June 2002, p. 5605-5611, Vol. 76, No. 11
0022-538X/02/$04.00+0 DOI: 10.1128/JVI.76.11.5605-5611.2002
Copyright © 2002, American Society for Microbiology. All Rights Reserved.
Dirk E. Martens,2 Rob W. Goldbach,1 and Just M. Vlak1*
Laboratory of Virology,1 Food and Bioprocess Engineering Group, Wageningen University, Wageningen, The Netherlands2
Received 10 December 2001/ Accepted 20 February 2002
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A major drawback in the large-scale production of baculoviruses as bioinsecticides or for heterologous protein production is the so-called passage effect. This effect is notable as a significant drop in production after prolonged virus passaging in insect cell culture (reviewed by Krell [25]) and is a result of the accumulation of defective interfering particles (DIs) (20). These DIs are rapidly generated in cell culture (39) and become predominant after prolonged passaging, meanwhile interfering with the replication of intact helper virus. However, the mechanism of the generation of DIs is still enigmatic, and the sequences involved are unknown.
DIs have retained cis-acting elements essential for baculovirus DNA synthesis, such as origins of replication (ori) (25). Transient virus-mediated plasmid replication assays demonstrated that baculovirus homologous regions (hrs) (21, 22, 28, 37), as well as baculovirus early promoter regions not containing hr sequences (49), have a putative ori function. In addition, these assays showed that other non-hrs, with structural similarities to eukaryotic oris, may have an ori function (11, 14, 23, 38). Their ori activity in vivo was recently demonstrated but was unfortunately not compared to the ori activity of hrs (7). Strikingly, AcMNPV DIs were enriched in such a non-hr ori (26, 27). This suggests a prominent role of baculovirus non-hr oris in the generation of DIs.
For large-scale or continuous production of heterologous eukaryotic proteins by use of the baculovirus expression system in insect cell bioreactors, the passage effect is a major obstacle. For prevention of the negative consequences of the passage effect, a genetically stable viral genotype is highly demanded. This may be achieved by selection for viruses with enhanced stability or higher polyhedron (or recombinant protein) production (42) or, alternatively, by site-directed mutagenesis of viral sequences putatively involved in the generation and/or maintenance of DIs. Therefore, we chose the non-hr ori sequence as a target for mutagenesis studies.
Compared to AcMNPV infections in widely used cell lines such as Sf21 and Sf9, the generation and predominance of Spodoptera exigua MNPV (SeMNPV) deletion mutants (including DIs) in various S. exigua cell lines occurs significantly faster (3, 11). This virus-cell system thus provides a better model system than AcMNPV to study the passage effect, the mechanism of DI generation, and the pivotal role of non-hr ori sequences therein.
In this paper we have studied the rapid passage effect during serial passaging of wild-type SeMNPV in the established S. exigua cell line Se301 (9). To monitor the generation of DI genomes over passage and to study the role of the non-hr ori sequences in this process, a full-length infectious clone of SeMNPV propagated in Escherichia coli (bacmid) was constructed and used in serial passage experiments. This revealed the pivotal role of the non-hr ori in the genesis of DIs and led to the generation of a recombinant SeMNPV bacmid with enhanced stability in cultured insect cells.
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DNA isolation, Southern hybridization, colony lift, molecular cloning, and sequencing.
Intracellular viral (ICV) DNA and BV DNA were isolated as previously described (44). Digested viral DNA was run overnight in ethidium bromide-stained 0.6% agarose gels, and Southern blotting was performed by standard capillary upward blotting (40) using Hybond-N (Amersham Pharmacia) filters. As a DNA size marker,
-DNA digested with EcoRI/HindIII/BamHI was used. Randomly primed DNA probes for Southern hybridization were made using a digoxigenin nonradioactive nucleic acid labeling and detection system (Roche). PCR products (927 bp) of the SeMNPV non-hr ori were made with reverse primer DZ127, 5'-CATCGATGCGTACGTGACTTTC-3' (nucleotides [nt] 84027 to 84048 [16]), and forward primer DZ128, 5'-CCTTGCGTTCCTTTGGTG-3' (nt 83122 to 83139); purified using a High Pure PCR purification kit (Roche); and digoxigenin labeled overnight. Hybridization and colorimetric detection with nitroblue tetrazolium-5-bromo-4-chloro-3-indolylphosphate (Gibco BRL) were performed according to the manufacturer's recommendations. Hypermolar viral XbaI bands were cut from the gel, purified with Glassmax (Gibco BRL), and cloned into pUC19 by electrotransformation of E. coli DH5
using standard methods (40). A colony lift assay (40) was used to isolate the cloned submolar 5.3-kb fragment using the same probe as described above. Automatic sequencing was performed using an ABI prism 310 genetic analyzer (Perkin-Elmer) at the Laboratory of Molecular Biology, Wageningen University. Sequence analyses were performed using BLAST (1) from the University of Wisconsin Genetics Computer Group computer programs (release 10.0).
Construction of bacmid cloning vector. The bacmid vector for direct cloning of SeMNPV was constructed by PCR using the Expand long-template PCR system (Roche). Custom made primers (Gibco BRL) were designed using DNAstar Primerselect and were based on the sequence of AcMNPV transfer plasmid pVL1393 (29), which was the backbone of the transfer vector pMON14272 used to construct the AcMNPV bacmid bMON14272 (30). Primers DZ113 (5'-CCTT CCTGAGGTACCTTCTAGAATTCCGGAG-3') and DZ114 (5'-CCTTCCTCAGGCCGGGTCCCAGGAAAGGATC-3') were oppositely directed to sequences flanking the BglII cloning site of pVL1393 and contained additional Bsu36I restriction sites (italics) at their 5' ends for circularization. DZ114 also contained an internal SanDI restriction site (underlined) for direct cloning into SanDI-linearized SeMNPV-US1 DNA. The template for PCR was purified AcMNPV bacmid bMON14272 (30) DNA from the Bac-to-Bac Kit (Gibco BRL). The resulting 8.5-kb PCR product was cloned into the 3.5-kb pCR-XL-TOPO vector (Invitrogen), digested with Bsu36I, self-ligated, and cloned into electrocompetent DH10ß E. coli cells. The bacmid cloning vector obtained was designated BAC-Bsu36I, and its identity was verified by restriction analysis.
Direct cloning of SeMNPV-US1 as bacmid. SeMNPV-US1 DNA for direct cloning was purified using alkaline treatment of polyhedra and by previously described methods (36). Two micrograms of viral SeMNPV-US1 DNA was linearized at the polyhedrin locus by digestion with 10 U of SanDI (Stratagene) for 16 h at 37°C. The restriction enzyme was heat inactivated for 15 min at 65°C. One microgram of bacmid cloning vector BAC-Bsu36I was digested with 10 U of SanDI in a total volume of 35 µl for 3 h at 37°C. The 8.5-kb vector was dephosphorylated using 1 U of HK Thermolabile Phosphatase (Epicentre). The enzymes were heat inactivated for 15 min at 65°C prior to gel purification of the linearized cloning vector DNA with Glassmax (Gibco BRL). Ligation was performed for 16 h at 15°C with approximately 500 ng of linearized SeMNPV DNA and 25 ng of linearized vector DNA in a total volume of 20 µl using 6 U of T4 DNA ligase (Promega). Electrocompetent E. coli DH10ß cells (Gibco BRL) were transformed with 2 µl of ligation mix at 1.8 kV using a Bio-Rad Gene Pulser. The transformed cells were recovered in SOC medium (40) for 45 min at 37°C and spread on agar plates containing kanamycin. An SeMNPV bacmid with the correct restriction profile was selected from 111 putative SeMNPV bacmid clones and was designated SeBAC10.
Deletion of SeMNPV non-hr ori by ET recombination in E. coli.
For deletion mutagenesis of the active essential domain of the non-hr ori of SeMNPV-US1 bacmid SeBAC10, 68- to 70-bp primers were designed with 50-bp 5' ends flanking the deletion target region on the SeMNPV genome. Forward primer DZ153 was 5'-CATTTACTCGAAAACACTGTACACTTCGTCAAAATAAATGACGCAATATTTTTAAGGGCACCAATAACTG-3', with a viral flanking sequence from nt 83237 to 83286 according to the SeMNPV complete genome sequence (16). Reverse primer DZ154 was 5'-ATTTCAAAAATTAGAATCAAAACCCAATTTGCCGGCAACGTTTTAATATTTTCCTGTGCGACGGTTAC-3', with a viral flanking sequence from nt 83981 to 83932. The locus to be deleted, which is the essential domain of the SeMNPV non-hr ori, is defined by two SspI sites (11). These SspI restriction sites are included in the primers (underlined). The 3' ends of the primers anneal to the chloramphenicol gene of pBeloBAC11 (41, 48) from nt 735 to 1671. PCR on pBeloBAC11 was performed using the Expand long-template PCR system (Roche) according to the manufacturer's protocol, giving a product of 1,036 bp. The PCR product was purified using the High pure PCR purification kit (Roche), cut with DpnI to eliminate residual pBeloBAC11 template, phenol-chloroform extracted, and ethanol precipitated. Approximately 0.5 µg of PCR product was used for transformation of electrocompetent E. coli DH10ß containing both SeBAC10 and homologous recombination helper plasmid pBAD-
ß
.
DH10ß cells containing SeBAC10 were heat shock transformed with pBAD-
ß
(34) and subsequently made electrocompetent according to the method of Muyrers et al. (34). Briefly, 70 ml of Luria-Bertani medium was inoculated with 0.7 ml of an overnight culture. At an optical density at 600 nm of 0.1 to 0.15, ET protein expression from pBAD-
ß
was induced by the addition of 0.7 ml of 10% L-arabinose. The cells were harvested at an optical density at 600 nm of 0.3 to 0.4 and made electrocompetent by three subsequent washes with ice-cold 10% glycerol. The cells were transformed with the purified PCR product in 2-mm-diameter electroporation cuvettes (Eurogentec) using a Bio-Rad Gene Pulser (2.3 kV, 25 µF, 200
). The cells were resuspended in 1 ml of Luria-Bertani medium and incubated for 1 h at 37°C and subsequently spread on agar plates containing kanamycin and chloramphenicol. The altered genotype of the recombinant bacmid, designated SeBAC10
nonhr, was confirmed by PstI digestion and PCR. The genomic PstI-I fragment of SeBAC10 (7,017 bp) was anticipated to be 286 bp bigger in SeBAC10
nonhr, giving a fragment of 7,303 bp (Fig. 4). PCR was performed with forward primer DZ127 and reverse primer DZ128 as previously described. The PCR product of 1,213 bp was cloned into pGEM-Teasy (Promega) and completely sequenced, revealing that recombination had occurred precisely at the anticipated locus via the 50 flanking nucleotides.
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FIG. 4. Restriction profile (PstI) of parental SeMNPV bacmid SeBAC10 and the non-hr ori deletion mutant SeBAC10 nonhr. The genomic PstI-I fragment containing the non-hr ori (7,017 bp) and the PstI fragment with the Cmr gene insertion (7,303 bp) are indicated.
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nonhr, donor plasmid pFB1Sepol was constructed. The pFastBac1 vector (Gibco BRL) was digested with SnaBI and HindIII to delete the AcMNPV polyhedrin promoter and the multiple cloning site. The SeMNPV polyhedrin gene with its own promoter and the first putative transcription termination signal (46) was amplified by the Expand long-template PCR system (Roche) using forward primer DZ138, 5'-CCCCCGGGTATATACTAGACGCGATTAC-3' (nt 135475 to 135494), and reverse primer DZ139, 5'-CCAAGCTTTGTAATACTTACCTTTTGTG-3' (nt 757 to 776), containing SmaI and HindIII restriction sites (italics), respectively. The resulting 930-bp fragment was cloned into a pGEM-Teasy vector (Promega), sequenced, and subsequently cloned as a SmaI/HindIII fragment into the pFastBac1 vector to generate pFB1Sepol. The protocol from the Bac-to-Bac manual (Gibco BRL) was followed to transpose the SeMNPV polyhedrin gene from pFB1Sepol into the attTn7 transposon integration site of SeMNPV bacmids SeBAC10 and SeBAC10
nonhr to generate SeBAC10ph and SeBAC10ph
nonhr, respectively.
Transfection of SeMNPV bacmids.
Se301 cells were seeded in a six-well tissue culture plate (Nunc) at a confluency of 25% (5 x 105 cells). Transfection was performed with approximately 1 µg of SeBAC10ph or SeBAC10ph
nonhr DNA using 10 µl of Cellfectin (Gibco BRL). As a positive control, 1 µg of SeMNPV-US1 DNA was transfected as well. After 5 and 7 days, polyhedra were formed by the cells transfected with SeMNPV-US1 and the bacmids, respectively. BV-containing supernatant (defined as P1) and infected cells were harvested 14 days posttransfection (90% polyhedron-containing cells).
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FIG. 1. Restriction profile of intracellular DNA of wild-type SeMNPV-US1 upon passaging (P1 to 25) in Se301 insect cells. (A) DNA digested with XbaI and run in a 0.6% agarose gel. Passage numbers are indicated above the lanes, and the viral genomic XbaI-A and -F fragments are indicated on the left. Lane M contains a /EcoRI/BamHI/HindIII DNA size marker. Sizes (in kilobases) of the hypermolar novel bands (2.6 to 7.0) and the novel 9-kb fragment are indicated on the right. (B) Southern blot using the SeMNPV non-hr ori (nt 83122 to 84048) as a probe. The viral genomic 6.6-kb XbaI-F (containing the non-hr ori) and an additional hybridizing 5.3-kb band are indicated on the left.
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FIG. 2. Schematic overview of the genetic organization of hypermolar and other non-hr ori hybridizing bands compared to the complete SeMNPV genome. (A) Genetic organization of the genomic DNA with nucleotide positions according to the complete SeMNPV genome (16). Arrows represent the respective ORFs. Solid and light-grey boxes refer to sequences on either side of XbaI (Xb) 83132, containing SspI (S), PstI (P), EcoRI (E), and XhoI (Xh) sites. The non-hr ori is presented as a hatched box between the two SspI sites (11). (B) Genetic arrangement of hypermolar 2.6-, 3.0-, and 4.1-kb fragments of SeMNPV-US1 (Sewt) and a nonhypermolar cohybridizing 5.3-kb fragment (genomic fragment of a SeMNPV deletion mutant) in the Southern blots. Nucleotide positions and sequence overlaps and insertions are indicated at the junction sites. (C) Genetic arrangement of the hypermolar 3.0-kb fragment of SeBAC10ph, containing two junctions.
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In addition to the non-hr ori containing the genomic XbaI-F fragment of 6.6 kb, an unexpected additional band of 5.3 kb hybridizing to the non-hr ori probe (Fig. 1B [see also Fig. 3]) became submolar from P15 onwards. Sequencing revealed that the 5.3-kb fragment consisted of two joined, but distantly located, sequences from the SeMNPV genome (Fig. 2B). The ends of the fragment corresponded to XbaI sites at positions 82132 and 119846, respectively. The junction between the two fragments was formed by an overlapping sequence stretch of 19 bp, containing multiple GTC repeats, located at positions 86426 to 86446 and 118807 to 118780. The presence of this 5.3-kb band in the wild-type SeMNPV DNA was confirmed by Southern hybridization.
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FIG. 3. Replicative form of the hypermolar 2.6- and 3.0-kb XbaI fragments by partial digestion of ICV SeMNPV-US1 DNA of P10, using increasing amounts of XbaI. On the right the genomic 6.6-kb XbaI-F and the additional 5.3-kb band as well as the hypermolar XbaI bands of 2.6 and 3.0 kb are indicated. On the left the multimers of the 2.6- and 3.0-kb XbaI fragments are indicated by arrows.
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Serial passage of SeMNPV bacmids in Se301 insect cells.
A genetically homogeneous SeMNPV bacmid (SeBAC10) and a derived non-hr ori deletion mutant (SeBAC10
nonhr) were constructed (Fig. 4) to determine whether non-hr ori concatemers are generated de novo in cell culture or preexist and become selectively amplified and whether virus stability might be enhanced by deletion of this non-hr ori.
Prior to serially passaging the bacmid-derived BVs in cell culture, the polyhedrin gene was reintroduced. After transfection of Se301 cells, the BV-containing supernatant was defined as the P1 virus stock and was used to initiate serial undiluted passage. ICV DNA was purified and digested with XbaI. Similar to SeMNPV-US1 (this study and references 3 and 10), deletions in XbaI-A occurred for both bacmids SeBAC10ph and SeBAC10ph
nonhr (Fig 5). The deletion in SeBAC10ph
nonhr was mapped as a junction overlap of 3 nt (AAC) from 20162, 20163, or 20164 to 36396, 36397, or 36398, spanning open reading frames (ORFs) 17 to 35. From P6 onward, a small hypermolar XbaI fragment of 3.0 kb was visible in DNA preparations of SeBAC10ph (Fig. 5A). This fragment was cloned and sequenced and appeared to contain the non-hr origin of DNA replication and a junction sequence (Fig. 2c) also observed with the SeMNPV-US1 wild type (Fig. 2B). In contrast, the analysis of ICV DNA from SeBAC10ph
nonhr-infected cells did not reveal any accumulation of hypermolar fragments (Fig. 5B). SeBAC10ph
nonhr BV titers remained at higher levels throughout the entire period of serial passaging than those of SeBAC10ph and SeMNPV-US1 wild type (Fig. 6A). Polyhedron production of SeBAC10ph
nonhr remained constant for at least 20 passages, in contrast to SeBAC10ph (Fig. 6B). These results demonstrated that absence of the non-hr ori strongly increased the stability of the SeMNPV genome in Se301 insect cells.
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FIG. 5. Restriction profile (XbaI) of ICV DNA of serially passaged SeMNPV bacmids SeBAC10ph (A) and SeBAC10ph nonhr (B) in Se301 insect cells. Passage numbers (top) and the hypermolar band of 3.0 kb (SeBAC10ph) are indicated.
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FIG. 6. (A) Titers of serially passaged BV of SeMNPV-US1 ( ), SeBAC10ph ( ), and SeBAC10ph nonhr ( ). TCID50, 50% tissue culture infective dose. (B) Pictures of infected Se301 insect cells with SeBAC10ph and SeBAC10ph nonhr at P2 and P20, respectively.
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In order to elucidate whether these non-hr ori concatemers were newly formed in Se301 insect cells or, alternatively, only accumulated from a genetically heterogeneous wild-type isolate, a full-length infectious clone (bacmid) of SeMNPV was constructed. Such a bacmid could be stably maintained as a single-copy bacterial artificial chromosome in E. coli DH10ß and used as a starting material in passage experiments in insect cells (30, 39). Transfection of Se301 insect cells with SeBAC10ph (with a reintroduced intact polyhedron gene) showed normal polyhedron production, but serial passage again resulted in a decrease of viral titers and polyhedron production and the rapid accumulation of non-hr ori containing molecules.
Since the non-hr ori could be removed from the viral DNA without affecting virus replication, we must conclude that this non-hr ori is not essential. The two minor ORFs 85 and 86 within the non-hr are also nonessential. These ORFs do not have known baculovirus or other homologues, and it is unknown whether they are transcriptionally active. Furthermore, deletion of this non-hr ori strongly enhanced the genomic stability in cell culture. Transfection of Se301 cells with the non-hr ori deletion mutant bacmid SeBAC10ph
nonhr gave normal polyhedron production and high viral titers (Fig. 6), which were maintained for up to at least 20 passages. Together with an unchanged restriction profile from P1 to P20, these results indicate that this recombinant has an enhanced stability in cell culture compared to both wild-type SeMNPV and the parental bacmid SeBAC10ph. The increased overall stability is probably not due to an increase in intrinsic stability of the SeMNPV genome by itself, but rather a consequence of the lack of a cis-acting element (non-hr ori) that has a strong replicative advantage during baculovirus DNA replication.
Our findings with SeMNPV are in line with the results from Lee and Krell (26, 27), who demonstrated that AcMNPV DIs at P81 largely consisted of reiterations of about 2.8 kb of the standard genome, which was later shown to contain an active non-hr origin of DNA replication (7, 23). In addition, previous work on AcMNPV showed that DIs could also be enriched in hrs (21). These observations suggest that reiteration and predominance of baculovirus hrs but particularly non-hr oris, which are complex structures comprising multiple direct and inverted repeats, are more common phenomena upon multiple passage and may contribute to a rapid passage effect. Single copies of non-hr oris, which resemble eukaryotic oris based on structural similarities (4), have been identified in many other baculovirus genomes by transient-replication assays (Orgyia pseudotsugataNPV [38] and Spodoptera littoralis MNPV [14, 15]) or based on sequence and structural similarity only (Bombyx moriNPV [24], Busura suppressaria NPV [13], and Cydia pomonella granulovirus [31]). The conservation of non-hr oris in baculovirus genomes implies an important (biological) role in virus replication and may be related to viral latency and persistence in insect populations. The resemblance to eukaryotic oris suggests that baculoviruses may have obtained these sequences from the host genomes to be able to replicate in the insect without the requirement for virus-encoded replication factors.
At the junctions of non-hr ori concatenated molecules and junctions of major genomic deletions, sequence overlaps of 1 up to 19 bp were found, potentially involved in the causative recombination mechanism. The sequence of the additional 5.3-kb fragment in the Southern blots showed a 19-bp overlap at the deletion junction, consisting of multiple GTC repeats (Fig. 2B). These GTC repeats of up to 27 bp were found scattered throughout the SeMNPV genome on both strands and were more frequent than expected on a random basis. For the 2.6-kb XbaI fragment concatemers, a 9-bp TTGACGTCG overlap from flanking sequences was found at the junction site (Fig. 2B). Also, this repeat was found more frequently (12 times) in the genome than expected on a random basis (<1). The 9-bp overlap implies that the concatemers of the 2.6-kb fragment were generated during serial passage by looping and subsequent excision (homologous recombination) of non-hr ori containing genomic DNA, followed by continued replication and consequent concatenation of this intervening region. The same 9-bp overlap was found at the junction of the 4.1-kb fragment, which contains a duplicated non-hr ori (Fig. 2). This suggests that the 4.1-kb fragment was generated from the 2.6-kb molecule by another recombination event and rapidly became hypermolar because of the presence of two copies of the non-hr ori. This hypothesis is consolidated by the appearance of the 4.1-kb fragment in passages later than the 2.6-kb fragment (Fig. 1A). For the other junctions, smaller overlaps (1 or 3 bp) or even insertions were found, which was also demonstrated for AcMNPV DIs in an earlier study (39), suggesting that the same recombination mechanisms are involved.
The strategy of deletion of sequences that have a replicative advantage, accumulate upon serial passage, and interfere with virus and protein production (e.g., non-hr oris) may now be applied for other baculoviruses as well and will contribute to the solution of problems associated with large-scale applications using baculovirus expression vectors for protein production in insect cells. In further studies we plan to map the sequences in the SeMNPV non-hr ori involved in the generation of DIs in more detail by reintroducing mutant SeMNPV non-hr oris in SeMNPV bacmids. In addition, we want to investigate whether the deletion of the non-hr ori affects baculovirus persistence in vivo.
ß
. This research was supported by the Technology Foundation STW (grant no. 790-44-730), the applied science division of NWO, and the technology program of the Dutch Ministry of Economic Affairs.
Present address: State Key Laboratory for Biocontrol and Institute of Entomology, Zhongshan University, Guangzhou, China. ![]()
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